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Perfluoroelastomers and frp chemical resistance
DiaCom's
International Corporate Headquarters was specifically
designed and constructed for state-of-the-art molded elastomeric
diaphragm design and manufacturing. The 30,000 square
foot facility, completed during the spring of 1994, had
detailed planning and consideration given to material
flow, HVAC and electrical systems as well as future expansion.
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Microprocessor-Controlled Production
Presses
Microprocessor-Controlled
Production Presses were designed specifically for the
production of fabric-reinforced and homogeneous elastomeric
diaphragms. Our new production presses are built with
high strength components. The microprocessors closely
control the vulcanization process, thus assuring precise,
repeatable control of the molding process. The result
is high quality, low cost diaphragm production. DiaCom
utilizes unique compression and transfer molding processes
to maximize efficiencies and insure the dimensional integrity
of each part.
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Dia.Com Has Been Certified to ISO/ TS 16949
Dia.Com's Quality Systems are certified to the ISO/ TS 16949:2002 Quality Management System, an International standard developed to supersede the QS-9000 Quality System. ISO/ TS 16949:2002 uses a process approach when developing, implementing, and improving the effectiveness of a quality management system, to enhance customer satisfaction by meeting customer requirements.
History
DiaCom
is a leading international provider of innovative, cost-effective
molded diaphragm solutions critical to the operation of essential
systems and equipment in industrial, automotive, aerospace,
medical instrumentation, and food and water processing applications.
The company's reputation for excellence is based on superior
quality in the design, manufacture and application of its
high-performance, state-of-the-art, fabric-reinforced and
homogeneous elastomeric diaphragm seals.
The company was founded in 1983 as a supplier of custom and
standard diaphragm seals known for reliability and dependability.
Today, DiaCom, with worldwide corporate headquarters
in Amherst, New Hampshire, focuses on forming strategic customer
partnerships critical to the development of unique, technologically
superior design solutions linked to its customers' success.
As an extension of its customers design teams, DiaCom
offers a broad range of custom diaphragm solutions that are
designed for manufacturing, and as a result, are
more comprehensive, robust and cost-effective than competitive
products.
HISTORY - FRP Fiber Reinforced Materials
- Straw in Clay (Brick, Roof, Walls)
- Glass Fibers in Concrete
- Glass Fibers in Polymer
HISTORY - FRP Post WW-II Applications
- Boat Hulls
- Radomes
- Minesweeping Vessels
- Bath Tubs
- Covers
HISTORY - FRP Post WW-II Applications-2
- Pressure Vessels
- Submarine Parts
- Rocket Shells
- Aircraft Components
- Automobile Bodies & Parts
HISTORY - FRP Post WW-II Domestic Applications
- Bath Tubs
- Covers
- Railings
- Housing Components
- Architectural Components
- Ladders
- Electrical Equipment
HISTORY - FRP Post WW-II Recreational Uses
- Fishing Rods
- Tennis Rackets
- Ski Equipment
- Golf Clubs
- Recreation Boats
- Skates
FRP Consumption (In Millions of Pounds)
| Industry |
1996 |
1997 |
1998 |
| Aircraft |
23.7 |
23.9 |
24.2 |
| Appliance/Bus Equip |
176.9 |
186.0 |
189.3 |
| Construction |
655.1 |
699.6 |
735.5 |
| Consumer |
194.2 |
210.0 |
218.6 |
| Corrosion Resistant |
381.1 |
396.0 |
374.9 |
| Electrical/Electronic |
318.8 |
348.2 |
348.2 |
| Marine |
367.9 |
353.0 |
353.0 |
| Transportation |
998.5 |
1095.2 |
1135.4 |
| Other |
107.3 |
110.8 |
114.9 |
| Total |
3223.5 |
3421.7 |
3494.0 |
FRP - Civil Structures Current Field Activities
- Pedestrian Bridges
- Highway Bridges
- Seismic Retrofit Columns
- Bridge Strengthening
- Bridge Repairs
FRP Technology Characteristics
- High Strength
- High Resistance to Corrosion and Chemical
- High Resistance to Elevated Temperature
- High Resistance to Abrasion
- Toughness
- Fatigue
- Light Weight
FRP Technology Advantages
- Ease in Fabrication, Manufacturing, Handling, and Erection
- Year-Round Construction
- Short Project Time Delivery
- High Performance
- Durability (Jury Still Out)
- Excellent Strength-to-Weight Ratio
FRP Technology Disadvantages -1
- High First Cost
- Creep and Shrinkage
- Potential for Environmental Degradation
(Alkalis' Attack, UV Radiation Exposure, Moisture Absorption, etc.)
- Consistency of Material Properties
FRP Technology Disadvantages - 2
- Global and Local Buckling
- Aerodynamic Instability With Lightweight
- Requires Highly Trained Specialists
- Lack of Standards and Design Guides
- Limited Joining and Connection Technology (Adhesive joints, fasteners)
FRP Technology Public Concerns
- Fire/Flame Resistance
- Smoke Toxicity
- Fuel Spills
- Vandalism/Theft
- Inspectibility
- Repairability
Manufacturing Process Common To Civil Applications
- Pultrusion
- Filament Winding
- Layup
What Is FRP Composites Components?
- Fiber Reinforcement
- Resin Matrix
***(Fiber-Matrix Interphases)***
- Fillers
- Additives
FRP Technology Mechanical Properties
- Fiber Types
- Fiber Orientations
- Fiber Architecture
- Fiber Volume (30-70%)
FRP Technology Fiber Types
- Glass
- Aramid
- Carbon (Graphite)
- Boron
- Polyvinyl alcohol (PVA) (Available in Japan)
FRP Technology Fiber Orientation
- 0 Degree (Parallel - Warp)
- 90 Degrees (Transverse - Weft)
- Between 0 and 90 Degrees (Biased)
- (e.g. 0/45/90/-45/0)
FRP Technology Fiber Architecture
- Braiding (2D & 3D)
- Knitting
- Weaving
- Stitched
- Chopped
FRP Technology Carbon Fiber
- Three Polymer Precursors:
- Polyacrylonitrile (PAN)
- Rayon
- Pitch
- Anisotropic Materials
- Linear Elastic to Failure
- Failure by Rupture
FRP Technology Aramid Fiber
- Aromatic Polyamides
- Kevlar 29
- Kevlar 49
- Anisotropic Materials
- Linear Elastic to Failure
- Failure by Rapture
FRP - Typical Properties
| Fiber |
Strength (KSI) |
Modulus (MSI) |
Strain (%) |
| E-Glass |
350 |
6 |
2 |
| S-Glass |
500 |
6 |
3 |
| CF-Pan |
600 |
33-50 |
2 |
| C-Pitch GP |
200 |
6 |
0.3 |
| Pitch UHM |
400 |
70-120 |
0.5 |
| Aramid |
500 |
10-20 |
2 |
| Ceramic |
100 |
10-40 |
2 |
| Nylon |
50 |
0.5 |
5-50 |
FRP Bridge Technology Fiber Properties
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